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Revolutionising Textiles: The Sustainable Journey of Recycled Polyester

In the vast landscape of the textile industry, recycled polyester isn't a newcomer; it's a concept that has gracefully existed since the early 90’s. However, as we fast forward to 2019 and beyond, a pivotal shift has occurred. Our collective focus has shifted towards sustainability and the creation of a closed-loop economy. In this era of heightened environmental consciousness, the transformation of PET into recycled polyester has gained unprecedented relevance.

Unveiling the PET Transformation Process

From Bottle to Fabric: A Journey Beyond Landfill

Recycled polyester takes center stage by utilizing PET, the material found in clear plastic bottles for water, juices, and soap. This process not only offers a second life to these bottles but also prevents them from contributing to the ever-growing landfills.
The production process involves meticulous steps:
Collection and Sorting: PET bottles undergo sorting at recycling facilities, where they are sterilized, thoroughly cleaned, dried, and stripped of labels. Clear and green bottles are separated based on the desired polyester yarn color.
Transformation: The bottles are ground into small chips, heated, and dried to remove any lingering moisture. These chips metamorphose into a liquid state as they pass through hot pipes, undergoing filtration through a dye plate with microscopic holes.
Yarn Formation: The liquid transforms into filaments, hardens, and is sent over air rollers. The resulting yarn is then dyed, bundled into bales, and poised for weaving into polyester fabric.

Environmental Impact: A Positive Shift

Water Conservation and Energy Efficiency

The production of recycled PET emerges as a sustainability beacon, utilizing approximately 90% less water compared to virgin polyester. The conversion process from PET to recycled polyester demands significantly less energy, ranging from 33% to 53% less than conventional polyester production. Opting for recycled PET textile alternatives becomes a compelling choice, driven by the desire for a more environmentally conscious future.

Beyond Landfill: A Win for Mother Earth

Reducing Dependence on Petroleum

Choosing recycled polyester isn't just about sustainable production; it's a strategic move to reduce dependence on petroleum. The recycled PET fabrics created sidestep the landfill trap, lessening the demand for new petroleum in the production of recycled polyester (RPET). This dual benefit of waste reduction and resource conservation establishes recycled polyester as a frontrunner in eco-friendly alternatives.

Performance Excellence with a Green Twist

RPET: Same Strength, Lower Impact

Performance, durability, and strength – recycled polyester (RPET) seamlessly matches its virgin counterpart. The key difference lies in its lower environmental impact. Embracing RPET allows us to enjoy the same quality while treading lightly on the planet.

So, as you unwind with that glass of wine, remember, the journey from PET to recycled polyester is more than just a production process. It's a sustainable revolution, a commitment to a greener tomorrow. The next time conversation turns stale, share the tale of recycled polyester - a win for all and a resounding victory for Mother Earth. Cheers to sustainability!

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We are committed to a more sustainable future. Contact us today for help and advice on our eco-friendly products, if you share our goals.

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We work with our sister company in Sydney to deliver truly Trans Tasman campaigns. The combined team will take care of all the production,  project management and logistics in both New Zealand and Australia, ensuring your budget is optimised and your stress levels are reduced!